CPSC, Polaris Industries Announce Recall of 900 Fusion, 900 RMK, and 900 Switchback Snowmobiles
What was recalled
The recall includes model year 2005 Polaris "900 Fusion," "900 RMK," and "900 Switchback" snowmobiles with model numbers: S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05PM8DS(A)(B)(C), S05PL8DS(A)(B)(C). The snowmobile model and serial number identification decal is located on the right-front side decal of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.
Hazard
There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. If this occurs, continued operation could allow the spindle to break and release the upper control arm, posing a risk of loss of control of the vehicle. Fuel Tank Chaffing - The fuel tanks can contact the chassis along the bulkheads, leading to wear on the tank walls. This could pose a fuel leakage and possible fire hazard to consumers. Gasket - The gasket sealing the fuel pump assembly to the tank can develop cracks. This poses a risk of fuel leakage and fire hazard to consumers.
Injuries
Polaris has received 32 reports of spindle damage and two reports of fuel leaks. No injuries or property damage has been reported.
Made in
United States
Where it was sold
- Polaris dealers nationwide sold the snowmobiles, from August 2004 through June 2005, for between $8,882 and $10,999.
Photos



Shopping for a replacement? Safer certified picks
If your item was recalled, these brands hold independent safety certifications and have no recall on record.
Avocado Green Mattress
Certified organic latex, wool, and cotton — no fiberglass.
Check pricePlushBeds
Natural latex, multiple whole-product certifications.
Check priceCertifications shown are editorial references — verify current status with the brand. Some links are affiliate links; we may earn a commission at no cost to you. See our disclosure.
Other fire / overheating recalls

Sunnyside Corporation Recalls 1-K Kerosene Heater and Appliance Fuel Containers Due to Risk of Serious Injury or Death from Flash Fire and Burn Hazard; Violates Mandatory Standards for Portable Fuel Containers
Sunnyside Corporation

Southern Telecom Recalls Brookstone-Branded Tabletop Fire Pits Due to Risk of Serious Burn Injury or Death from Flame Jetting and Fire Hazards
Southern Telecom

Mattresses Recalled Due to Risk of Serious Injury or Death from Fire Hazard; Violate Mandatory Standard for Mattress Flammability; Sold on Amazon by Qabefy
Unknown

Cooluli Recalls 10-Liter and 15-Liter Minifridges Due to Fire and Burn Hazards
Ningbo Iceberg Electronic Appliance